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Modernization of the drying complex for Santrade (Bunge)

modernizaciya-sushilnogo-kompleksu-dlya-dp-santreyd-bunge
Company:
SE "Suntrade", Vygodyansk branch (Bunge)
Location:
Ukraine, p. Vygoda, Belyaevskiy district, Odessa region
Characteristics of the object

Installation of combined burners and a safe operation system for grain dryers DSP 32.

Primary goal:

  • Removing the gas burner.
  • Installation of the front plates of the combustion chamber.
  • Installation of Unigas combination burners.
  • Installation of the fuel line.
  • Manufacturing and installation of a panel for the safe operation of burners.
  • Commissioning works.

Technical means:

  • Combination burners HP91 Unigas 2500 kW.
  • Controller Simatic S7-1200 "Siemens".
  • Electrical communications equipment Phoenix Contact.

The growth of the grain market in Ukraine forces one of the leaders in the world grain market, Bunge, to expand its warehouse assets. In 2011, a subsidiary of Bunge Ukraine, which is one of the leading grain traders Suntrade, acquired the Vygodyansky elevator.

From the first days of its activity at the Vygodyansky elevator, the company's management pays great attention to the technical re-equipment of this enterprise.

To increase the efficiency of the grain drying complex, it was decided to modernize the combustion chamber by replacing burners and electrical power equipment.

Automation department specialists completed the installation and commissioning of HP91 Unigas (Italy) combination burners with a power of 2500 kW, additionally equipping them with a safe operation system. 

All equipment is housed in a cabinet made of 1.5 mm thick steel, coated with a polymer powder coating with preliminary phosphating. The boards are certified according to the international standard ISO 9001:2000 PRA 000 3966 dated December 1, 2005. Cabinet protection degree IP54.

The security system is implemented on the basis of a programmable controller Simatic S7-1200 consisting of:

  • CPU: CPU 1214C AC/DC/Relay.
  • Digital input/output module: SM 1223 DI 16x24 VDC, DQ16x24 VDC.

The safe operation system of grain dryers controls:

  • Temperature of drying agents.
  • Operation of fans of drying zones and cooling zones.
  • Product level in ultra-drying bins.
  • Burner operating states.

Result:

Thanks to the implementation of this project, fire-safe drying of grains with minimized energy consumption was ensured.


Photo preview taken from Tripoli.land

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Customer comment

Project implementation period:

October 2010

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