Modernization of the shipping node and automation of business processes Risters group (Pan Kurchak)

Primary Objective:

Modernization and automation of the process of shipment of finished products (mixed fodder) to feed carriers. Upgrade and automation of business processes of the enterprise.

Composition of Work:

• engineering of modernization of process lines, storage capacity and compressed air system;
• engineering of complex system of business process execution and industrial automation;
• manufacturing and supply of transportation and gravity-flow equipment, air dryer;
• dismantling of existing equipment and structures;
• installation of new metal structures, technological equipment, automobile scales;
• organization of power supply systems and complex automation of internal and external expeditions;
• software development of industrial controller, weighing terminal, message server;
• integration with the customer's internal systems;
• bench testing of the system;
• commissioning and comprehensive testing.

The updated business process includes:

1. Task creation: based on the delivery plans, create shipment tasks.
2. RFID tag reading: when a feeder truck arrives, the system reads the vehicle tag, checks if there is an active task for a specific machine and displays a load invitation.
3. Automated process: the driver performs the minimum actions (position and lower the arm, press the "Start" button), the rest of the process is performed by the system itself: it sets the route, controls the weight of the product and gives instructions on the scoreboard - in other words, automatically fulfills the task for shipment.
4. Monitoring and safety: the system displays up-to-date data on the status of the task and stops the process in case of an emergency.

Result:

The customer received a system that meets his current needs and provides the agreed requirements for an optimal business process:

• operator participation - only in emergency situations, thus minimizing labor costs;
• guaranteed deliveries to poultry and livestock enterprises of both the customer and its customers: no errors in formulation, and consequently no negative consequences for the livestock;
• A clearly executed planning-execution-analysis chain: operation of the company with predictable and manageable results.

Customer comment

"Through automation, we have significantly improved operational efficiency, reduced the impact of human error and improved order fulfillment accuracy."

Implementation deadline:

2024 р.